Hydraulic Press Automation

In modern manufacturing, metal forming presses are commonly automated using several sophisticated methods, each offering distinct benefits.

Robotic arms and manipulators are a popular choice; they not only enhance precision in loading and unloading parts but also allow for complex movement patterns, thereby increasing efficiency and reducing the risk of human error.

Automatic feed systems are another crucial method, streamlining the process by consistently feeding metal sheets or coils into the press. This automation ensures a steady supply of material, minimizing downtime and boosting productivity.

Lastly, Programmable Logic Controllers (PLCs) play a key role in press automation. They provide precise control over the press’s speed, pressure, and timing, and their reprogrammable nature allows for quick adaptation to different tasks, thereby enhancing the flexibility and efficiency of the manufacturing process.

Each of these methods significantly contributes to improved safety, consistency, and overall productivity in metal forming operations.

While hydraulic press automation alone can result in a more efficient manufacturing process, many manufacturers also experience significant benefits by automating ancillary processes that surround their hydraulic press as well. Beckwood collaborates with third party automation companies to engineer integrated works cell for customers. These work cells allow customers to entirely optimize their precision metal forming processes and maximize the benefits of hydraulic press automation.

Hydraulic Press Automation in Industry Applications
Hydraulic press automation has a wide range of applications in the manufacturing industry. Some common uses include:

Metal Stamping
Metal stamping is the process of shaping and forming metal parts through the use of a press and a die. This process is commonly used in the automotive industry to produce car parts, such as body panels. These systems can integrate all levels of automation, from automated material feeding to robotic trimming and finishing of parts.

Deep Drawing
Deep drawing is a precision metal forming process that involves stretching a sheet of metal over a die to create a three-dimensional shape. This process is commonly used in the production of kitchenware, automotive parts, and other metal products.

Hydraulic press automation allows for precise control over the pressure and movement of the press, resulting in more accurate and consistent deep drawn parts.

Coining
Coining is a metal forming process that involves compressing a metal blank between two dies to create a specific shape. This process is commonly used in the production of coins, medals, and other small metal objects. Repeatability and consistent quality are key in coining, making the process a great candidate for automation.